How do I implement SPC for short production runs? – Part 1

An approach to deploying control charts with short production runs is to utilize charts of common characteristics across different products. This chart pertains to the characteristic of interest (e.g., diameter) rather than for the diameter of a specific design. A single chart can monitor the characteristic even though the nominal values (and specifications) are different. … Continued

How does SPC complement my automatic inspection system?

More companies are leveraging high speed vision systems to inspect multiple quality characteristics on their products. This testing directly on the line is a major advancement in inspection and measurement methods.  Automation allows data to be collected quickly and efficiently and 100% inspection becomes feasible.  A common question that arises is, “Does my 100% automatic … Continued

How Do I Test My Data for Normality? | Ask the Expert

Before applying statistical methods that assume normality, it is necessary to perform a normality test on the data. Figure 1: Histogram depicting a normal (bell-shaped) distribution in WinSPC For example, all of the following statistical tests, statistics, or methods assume that data is normally distributed: • Hypothesis tests such as t tests, Chi-Square tests, F … Continued

Hypothesis and Equivalence Testing

This article will review statistical hypothesis testing in general and then introduce equivalence testing and its application. What is equivalence testing and when should we use it? Most quality professionals are familiar with basic hypothesis tests such as the 2-sample t test. However, depending on the goals of the study, another type of test, called … Continued

How Undetected Process Changes Can Ruin Product Reliability

By systematically detecting (and rectifying) sources of special cause variation upstream in the process, the important process outcomes become predictable. SPC and Reliability We often think of Statistical Process Control as a tool to help drive product quality by informing us when process changes occur. By systematically detecting (and rectifying) sources of special cause variation … Continued

Measuring the Value of Real-Time SPC | Quality Insight

We talk to companies everyday that are dealing with new challenges in Quality. In this video we will discuss common Quality issues and document the monetary value of SPC. We talk to companies everyday that are dealing with new challenges in Quality. Maybe you are frustrated with your current SPC methods and the time you … Continued

Making the Case for SPC | Quality Insight

SPC tells when to leave the process alone and when to react. By using SPC, companies can minimize the variation of their process by identifying, reacting to and eliminating extra sources of variation. Implementing statistical process control (SPC) takes energy and resources, so companies had better be able to show a financial benefit for having … Continued

Quality at Any Cost? | Quality Insight

In an ever-competitive global marketplace, it’s more important than ever to develop systematic means to measure and manage costs of quality, which reflect business improvement opportunities. If there is a case being made for the importance of statistical process control software, A.V. Feigenbaum is making it. Feigenbaum, a well-known expert and author in the field … Continued