Manual Data Collection Made Easy: Data Collection Series #1

Data collection is an essential part of your daily routine in manufacturing. It’s the engine that drives your quality improvement efforts, whether they are continuous improvement, Six Sigma, Lean, statistical process control (SPC), or anything else. From the data you collect you can discover things about your operation that you might never know from walking … Continued

Operators Play a Critical Role in Your Quality Initiatives: Quality Pro Series #3

Welcome back to the blog series written specifically for you, the quality professional. In the first blog of this series, we talked about how you can apply your statistical process control (SPC) analysis holistically across your plant and your enterprise to truly enjoy the great benefits that SPC can provide. And in blog two we discussed data collection–specifically, how shop floor … Continued

Nothing to Fear

Audits are an inevitable part of manufacturing. When it’s time to prepare for an audit, it’s all hands on deck to locate, compile, and present the necessary documentation. The process can takes entire teams out of their workflow, disrupting production. No wonder most quality managers cringe at the thought of preparing for the next one.Want … Continued

The Modern Assembly Line and Quality Management: 100 Years Later

It has been just over 100 years since Henry Ford introduced the modern assembly line and forever changed the course of manufacturing. The combination of interchangeable parts and time-efficient processes created a system that eventually sold 15 million Model T Fords and made the automobile one of the centerpieces of American culture. Over a century … Continued

Use Acceptance Sampling to Improve Manufacturing Process and Product Quality

How do manufacturing organizations confirm that supplier products comply with critical quality standards? For the most part, manufacturers rely on inspectors to check incoming materials. Those results are compared with the company’s own quality standards and supplier-generated documents such as Certificates of Analysis (COAs). Based on results, inspectors either accept or reject a shipment. However, most … Continued

The Benefits of Statistical Process Control: Part One

No matter what line of business you are in—from retail to hospitality to technology to finance—it’s imperative to prevent business problems before they occur. That can mean something as simple as avoiding the loss of one of your customers to poor customer service or as critical as preventing a botched manufacturing job on one of … Continued

Quality Craft Brews to Problems with Pass Fail Testing

The craft brewing industry is booming, offering tremendous opportunity for brewers whose distinctive products are in demand by discerning beer fans. But growth brings a host of challenges, and one of the biggest is how to ensure consistency and quality in the products your customers have grown to love. Pass/Fail quality testing is the de … Continued

5 Ways to Bring Your Process Data Up to Speed

Gathering quality data is essential for product and process improvement in any manufacturing operation. Real-time statistical process control (SPC) data is essential to enable operators to catch defective product or inefficient processes as quickly as possible and to help quality engineers pinpoint and correct the causes of disruptive quality variances. But today’s manufacturing lines can … Continued